Battery Test in Production

BRS Messtechnik, Germany

Battery Impedance Test Equipment

BRS Messtechnik, Germany

 

Familiarize yourself with the possibilities of modern battery measurement technology using electrochemical impedance spectroscopy battery testing:

  • What test procedures are there for determining the battery condition (SoC, SoH) and what do they do?
  • Which measuring methods are useful in design & development, production and service operation?
  • What can the battery cell impedance contribute to the quality of battery systems?
  • We offer practice-oriented training; please contact us.

    BRS Messtechnik GmbH is an expert in battery impedance testing. Batteries and battery systems can be tested quickly and efficiently with our compact battery impedance test equipment, independent of the battery technology.

    Our battery impedance tester are universal tools for professional battery users and enable:

    • standard battery impedance tests (voltage, internal resistance, capacity)
    • battery analysis (comparison, trends, modeling)
    • diagnosis (state of charge, state of health, integrity)
    • recording of ambient conditions (temperature)

    Our offer includes:

    • Professional battery impedance test equipment
    • Development of customized battery impedance test technology
    • Consulting and engineering for battery cell impedance measurement technology
    7

    Application examples of BRS battery measurement technology

    For Development

    Complete characterization

    Batteries have to be qualified for specific applications, requiring the measurement of all relevant battery parameters:

    • Voltage
    • Spectral impedance
    • Capacity
    • Temperature
    • Model parameters

    An integrated fully automatic calculation of the model parameters facilitates the analysis. The commonly used cylindrical cells (18650/ 21700) can be fully characterized with a compact and complete measuring system.

    Recommended instruments: BTC1, CTA (Cell Test Adapter)

    Battery test setup

    In Production

    Quality within 0.4 seconds

    For incoming inspection of large quantities of cells, measurement speed combined with in-depth testing is important.

    Our compact instruments can be easily integrated into production lines for batteries. Within just 0.4 seconds they measure:

    • Voltage
    • AC impedance
    • DC impedance

    For high quantities, the 5-channel MBT-X5 is recommended; for shorter cycle times, the measuring frequencies can be adjusted.

    Recommended instruments: MBT family

    Battery test in production

    For Diagnosis

    Battery quality in 1 min

    The residual capacity (SoH) is important for battery diagnostics, e.g. for determining of reuse (second life). The comparison of impedance spectra provides information about the battery condition in just 1 minute. An integrated analysis algorithm reduces the complex data to just 1 essential parameter for easy evaluation.

    • Diagnosis
    • State-of-health
    • Second life

    Recommended instruments: BIM2B, BIM-HV-B

    Second life test on used batteries

    Detailed specifications

    Product Overview

    Type
    BTC1B
    MBT-L/-S/-M
    MBT-X5
    BIM1B
    BIM2B
    BIM-HV-B
    Application R&D,
    Qualification of cells
    Production,
    BoL-Test, EoL-Test
    Production,
    BoL-Test, EoL-Test
    R&D, QA and diagnosis for cells and modules R&D, QA and
    diagnosis for high voltage systems
    Special
    features
    Complete test of cylindrical cells with just one instrument 3 parameters in just 0.4sec

    AC-IR and DC-IR

    5channel cell measurement system Easy-to-use universal tool for impedance testing Impedance tester for up to 900V
    Measurement
    speed
    1sec
    per frequency 

    12sec….84sec per scan

    0.4sec 0.1sec….1.3sec
    per channel
    1sec
    per frequency 

    12sec….84sec per scan

    1sec
    per frequency

    17sec….29sec per scan

    Voltage ranges 5V and 60V 5V or 60V 5V 5V and 60V 100V and 900V
    Impedance
    types
    Resistance,
    reactance

    Nyquist plot

    Model parameters

    Resistance Resistance Resistance,
    reactance

    Nyquist plot

    Model parameters

    Resistance,
    reactance   

    Nyquist plot

    Model parameters

    Impedance
    ranges
    1mΩ…1Ω
    in 7 ranges
    1mΩ….300mΩ,

    depending on type

    10/30/100/300mΩ 1mΩ…1Ω
    in 7 ranges
    10/100/1000mΩ
    Frequency
    range
    0.1Hz…1000Hz 10Hz, 1000Hz 1Hz, 10Hz, 100Hz, 1kHz 0.1Hz…1000Hz

    1Hz…1000Hz (BIM1)

    1Hz…1000Hz
    Additional
    measurements
    Temperature, Capacity Temperature —– Temperature
    (BIM2)
    —–
    Communication
    interface
    USB RS232 RS232 USB or RS232 USB
    More about BTC1B More about MBT More about MBT-x5 More about BIM More about BIM-HV-B

    Video “Battery Test System” – easily explained in 3 minutes.

    We are happy to answer all your questions about BRS Battery testing.
    Just give us a call or use the contact button on the right.

    Ms. Witchayarai Petbundi (Nong)
    TEL.: +66 (0) 85 323 7260
    E-MAIL: info@exyneasia.com